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Verification of the properties crimp joint
Horák, Ondřej ; Hruška, Ondřej (referee) ; Lidmila, Zdeněk (advisor)
The bachelor thesis deals with the description of mechanically unbreakable conections, called crimp connection. The most often used materials are copper, brass and bronze. The crimp connections are divided into joints with an open tube, closed tube and crimp isolation. The joint is formed by bending of the parties of the crimp, where a consequent plastic deformation results in a mechanically non-detachable joint. The post production control of the crimp consists of visual inspection, measure of the crimp height, supplementary tearing test and cutting the crimp. No visual defect in testing two types of crimp connections was detected. The measured crimp height corresponds to the values specified by the manufacturer. During the tear test, the desired values were not achieved by incorrectly attaching the wire to the clamping mechanism and no manufacturing defects were detected at the final check of the cut.
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Production of high pressure hydraulic filter housing
Podloucký, Lukáš ; Lidmila, Zdeněk (referee) ; Císařová, Michaela (advisor)
The Bachelor’s thesis is focused on solving the problem of production of high-pressure hydraulic filter by cold extrusion technology. The initial semi-finished product is a C15R steel cap with a diameter of 104 mm and a height of 57.9 mm. The production series assumes a quantity of 30,000 pieces per year. The technologicality of the product evaluation was based on technical literature knowledge and professional experience. The technological process was chosen subsequently. This process counts with the extrusion in two operations with mid-operational recrystallization annealing and with the use of surface treatment by phosphating and soaping. An Eitel 1 250 press with a nominal forming force of 12 500 kN is designed for the production. The design of the forming tools takes into consideration the shape of the extrusion, technological principles and mathematically verified safety. The material of the die and punch is high-speed tool steel 19 830. The material of the ejector it is high-alloy tool steel 19 437. The technological process and force calculations are verified by simulation of the forming process created in the Simufact Forming program.
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Metal formíng production of spring bush by cold extrusion.
Třeštík, Jakub ; Samek, Radko (referee) ; Forejt, Milan (advisor)
TŘEŠTÍK Jakub: Metal forming production of spring bush by cold extrusion. The Master’s degrese project, 2nd form, summer semester, academic year 2009/2010, educational group 5O/60, Mechanical Engineering – Manufacturing Technology, Brno University of Technology, Fakulty of Mechanical Engineering, Institute of Manufacturing Technology, Dept. Of Metal Forming and Plastic, May 2010. This project sloves the manufacturing proces sof “Spring bush” part by technology of cold extrusion. Part is made of 12 122.3 steel. Semifinished product has a cylinder shape with dimensions O29-24 mm. This part is made during four bulk forming operations on the TPZK 25 Šmeral Brno, a.s.
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Optimization of Manufacturing and Assembling Technology of the Valve Bolt
Hrouzková, Andrea ; Zapletal, Josef (referee) ; Doležal, Pavel (advisor)
The thesis aimed to study the impact of manufacturing and assembly technology, the valve bolt fitted to diesel high pressure pump CP3 in the Bosch, which has been found to leak. As experimental material was chosen heat treated bolts M16x1,5 made of material 12 050th. Groups of samples were produced in two ranges hardness. Experimental determination of the optimum range of hardness was assessed on the basis of the results of the process of the screw and set the value of plastic deformation of the sealing surfaces of the parts. Experimental section also deals with the analysis of bearing surfaces on the pump and the components, after the screw process. To some extent, is observed as surface treatment
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Removal of residual stress in thin sheets by tension leveling
Dymáček, Martin ; Návrat, Tomáš (referee) ; Petruška, Jindřich (advisor)
Tension leveling is a process used in the steel industry in order to eliminate any shape imperfections of cold-rolled thin strips. The master thesis deals with developing a computer program that generates basic parameters of tension leveling line. The theoretical part of the thesis summarizes the types of the shape imperfections in strips, their causes and the principles of their elimination. This part also presents the mechanism of tension leveling and describes the present-day design of tension levelers. The practical part of the thesis starts with an analytical description of stress-strain behaviour of strip during tension leveling (supposing the simplified conditions). A computer program that allows devising basic parameters of tension leveling line is created on the basis of these analytical relations. The program results are successfully verified by numerical model based on the finite element method (FEM) created in the program ANSYS. Then the interdependencies of certain input and output parameters of created program are determined. These interdependencies can be used as effective design of tension leveling lines.
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The Issue of Shot Peening
Lánc, Kryštof ; Daněk, Ladislav (referee) ; Peterková, Eva (advisor)
The thesis is primarily focused on theoretical processing shot peening technology, which belongs among the finishing operations using plastic deformation. The thesis is primary focused on describing basic principle of shot peening, sorting shot peening machines and abrasives, the principle of optimization of controlled shot peening and the related tests. The document also contains a methodology of creating educational material for operators of shot peening machine.
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Application of Electron Backscatter Diffraction in Materials Engineering
Man, Ondřej ; Vodárek, Vlastimil (referee) ; Svoboda, Milan (referee) ; Švejcar, Jiří (advisor)
The thesis deals with principles and common applications of the electron backscatter diffraction (EBSD) method. Some practical experience in application of the method to a study of highly deformed structure of copper and its thermal stability is described on one hand, and, on the other hand, to a study of phase composition of TRIP steel on various levels of imposed strain. The limitations of EBSD method are discussed along with its resolution in comparison with other complimentary techniques.
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